Fret Moldings Installed

I spent the day installing the fret moldings on the breakfront base I've been working on. This was incredibly tedious work, but I'm not complaining; as any of my friends will tell you, tedium is my middle name! These were some tricky miters because no 45 degree angles were involved. The larger doors required 52/38 degree cuts, while the smaller doors were some other combination summing to 90. I used a brad pusher and tiny brads to hold each piece in place until the glue set. Altogether, making and installing these little moldings took about 12 hours. Sheesh.

Tomorrow I'll fit the drawers, hang the doors, and do finish prep.

Chinese Chippendale Breakfront

I've recently been working on the base for a Chinese Chippendale breakfront. The client has the upper case and needs a base to match. Below are some photos of the work in progress as well as examples of the kinds of measured drawings I use in the shop.

Flat Files Finished!

On my last two days working for one of Richmond's oldest suppliers of building materials, I installed a set of flat file drawers in the drafting room. Eventually, the top will be painted a deep, semi-gloss red while the sides and plinth will be some neutral color to match the room's trim. The six drawers are roughly 5" tall x 46" wide x 40" deep, i.e., truly huge. Each pair of full--extension drawer slides weighs about 20 pounds and cost somewhere in the $100 range. The exquisite mahogany I used for this project was in a shed behind the mill where I worked.



The shot below shows the cockbead I applied to the drawers' perimeters. I should mention that I used clear white pine as a secondary wood and that the finish is boiled linseed oil, shellac, and wax.



This last photo details the brass and mahogany knobs I used on the case. Lee Valley sells beautifully turned brass knobs which are recessed to accept any 3/4" diameter material. I chose to use mahogany to match the drawer faces. I thought the piece ended up with a bit of a nautical flair, thanks to this combination of brass and mahogany.



This was a fun project. If you're reading this and in the market for a chest of flat file drawers, contact please email me at timmccready@mac.com for an estimate.

Draftsman's Flat Files In Progress

During the recent slow period at work I've been working on a set of flat file drawers for our drafting department. We have old drawings going back 40 or 50 years that need a home. It's surprisingly tough to find drawer slides that extend a full 36". We finally did locate some (Knape Vogt makes them), but they cost an astounding $85 per pair and weigh a solid 10 pounds apiece. I'm glad I didn't have to pay for six pairs of them! I used mahogany leftover from some long-ago job for the drawer faces and face frame. The drawer components are of white pine with birch ply bottoms.





The sides of the piece get painted to match the room they're going in. I think I'll finish the mahogany parts with shellac and wax.

If my boss goes for it, I'm going to use the insert knobs pictured below for the pulls. These brass knobs are recessed to accept a wooden plug which can then be shaped into a slight dome. The amazing Lee Valley sells these things--see the link to their site in the list to the right.