The first step in making a spider is to come up with a template. I like to make the central disk separate from the tines that attach to the legs. That way, the tines can be individually tweaked until they're perfectly centered on their respective legs. Once I have each tine where I want it, I attach it to the disk with a little spot of glue.
At the shop where I apprenticed, we always made our own spiders from 1/16" thick sheet steel, cutting the pattern with a metal-cutting jigsaw blade. When I called my old boss Harrison for a couple of reminders about the finer points of spiders, he mentioned that he'd found a local metalworker who would make custom spiders for a very reasonable price. Below you see the pattern I provided to Larry the Spider Maker and the spider I picked up at his shop this morning. I was interested to see that the tines were welded on.
A spider should be attached to the pedestal in the four spots between the leg joints and in two spots along the underside of each leg. I marked the hole locations with a center punch (actually all I had handy was a ground-down nail set) then bored the holes with my drill press set at a very low speed. I was sure to use plenty of oil as I did so, and I used a scrap of plywood to protect my drill press table from becoming an oily mess.
After countersinking all of the holes, I used a bevel gauge set to the initial angle between the bottom of the column and the legs. With the spider clamped to my bench I then bent each tine to match that angle.
Once all of the tines were bent, I was ready to install the spider.
Once all of the tines were bent, I was ready to install the spider.
Here's a shot of the spider screwed into place with #10 wood screws.
Tomorrow morning I'll do a little bit more rubbing out and waxing of the finish, and then it will be time to move on to the next project!
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